Our Work M W Industries Incorporated

Why showing our work matters

A supplier’s work demonstrates not just what they can produce, but how they solve manufacturing and engineering problems. Case examples provide insight into process selection, innovation in tooling, and results such as reduced assembly time, improved field reliability, and cost savings achieved through design optimization. When prospective customers see concrete examples, they can better assess fit and potential for collaboration.

Case 1: Specialty Washer Program for Vibration Resistance (HVAC OEM)

Challenge: An HVAC OEM experienced recurring fastener loosening in compressors subject to cyclic vibration and temperature swings, causing service calls and downtime.

Solution: M W Industries engineered a custom serrated lock washer with altered tooth geometry and a light friction coating to increase retention. Material and heat-treat selection ensured spring properties persisted over temperature cycles.

Result: The new washer reduced field loosening incidents by over 70% in initial trials, reduced service claims, and allowed the OEM to extend maintenance intervals. The washer was introduced into production with a packaging format compatible with their automated assembly lines.

Case 2: High-Volume Precision Stampings for Electrical Enclosures

Challenge: A supplier of electrical enclosures needed a complex formed bracket with tight dimensional requirements for snap-in assembly of connectors.

Solution: We designed a progressive die with integrated coining and forming steps that controlled material flow and minimized secondary machining. The die included features to manage burr formation and controlled strip tension to maintain repeatable geometry.

Result: The stamping achieved required tolerances at high line speeds, eliminating the need for secondary machining and reducing part cost by 18% versus the customer’s prior subcontractor.

Case 3: CNC Machined Spacers for Precision Instrumentation

Challenge: A manufacturer required spacers with concentricity and straightness that exceeded capabilities of off-the-shelf parts.

Solution: M W Industries produced turned and ground spacers with tight concentricity and surface finish, including custom surface treatments for lubrication and corrosion protection.

Result: The parts met stringent dimensional requirements and improved assembly alignment, enabling improved product performance for the instrumentation manufacturer.

Case 4: Bracket Consolidation to Reduce Part Count (Industrial Equipment)

Challenge: A machinery OEM had an assembly that used three separate stamped parts to secure a subassembly, increasing assembly time and fastener inventory.

Solution: Our engineering team redesigned the feature set into a single, slightly more complex stamped and formed bracket that incorporated retention features previously provided by additional parts.

Result: The consolidation reduced assembly time, reduced inventory SKUs, simplified logistics, and lowered overall part cost while preserving structural performance.

Case 5: Custom Fastener and Washer Assembly (Transportation)

Challenge: A vehicle component required a fastener system that resisted corrosion and vibration in marine-exposed environments.

Solution: We supplied proprietary fasteners assembled with phosphor-bronze washers and a specified plating system for maximal corrosion resistance.

Result: Long-term field performance improved, warranty claims were reduced, and the customer was able to market the component as marine-rated.